🏭 What Machinery Is Essential for Setting Up a Biomass Pellet Plant?
Setting up a biomass pellet plant involves a series of processes to convert raw biomass into uniform, high-density pellets used for fuel, heating, or industrial energy. Below is a detailed breakdown of essential machinery required, along with how PelletIndia, a division of Servoday Plants & Equipments Limited, can support you throughout the journey.
🔧 Essential Machinery for a Biomass Pellet Plant
1. 🌾 Raw Material Handling Equipment
- Hydraulic Moving Floor / Belt Conveyor / Screw Conveyor
For smooth transportation of raw materials like wood chips, Napier grass, rice husk, etc., to the initial processing units. - Feeding Hopper with Level Sensors
Ensures regulated and controlled feeding to prevent blockages.
2. 💧 Dewatering System (For Wet Biomass like Napier Grass)
- Napier Grass Press Roll / Squeezer
Removes up to 30–35% moisture before drying. Reduces drying energy load.
3. 🔥 Drying System
- Flash Dryer or Rotary Dryer
Essential to reduce the moisture content of raw material to below 12–15% for pelletizing.- Flash Dryer: Suitable for finely ground material.
- Rotary Dryer: Suitable for bulky or fibrous materials.
4. 🔩 Grinding System
- Tear Drop Hammer Mill with Pneumatic Vacuum System
Converts dried biomass into a uniform powder, increasing surface area for pellet binding.
5. 🧲 Magnetic Separator
- Removes iron and metal particles to protect downstream equipment, especially the pellet mill.
6. 🔁 Mixing and Conditioning
- Ribbon Mixer
Homogenizes the powdered material and prepares it for uniform pelletizing. - Dosing Feeder System
Precisely feeds material into the pellet mill, ensuring consistent pellet quality.
7. ⚙️ Pelletizing Unit
- Ring Die Pellet Mill (2–5 TPH capacity)
The heart of the plant. Compresses material into high-density pellets. Features include:- Gear-driven transmission
- Pressurized lubrication
- Automatic grease system
8. 🌬️ Cooling System
- Counterflow Pellet Cooler
Reduces pellet temperature from ~90°C to near ambient, increasing durability and shelf life.
9. 🧹 Screening System
- Vibrating Sieve
Removes fines and broken pellets, recirculating them for reprocessing.
10. 🏷️ Packaging and Storage
- Jumbo Bag Filling Station / Automatic Bagger
For bulk packaging. - Silo Storage System
For larger storage and feeding into boilers or for transport.
11. 🎛️ Control Panel & Automation
- PLC-Based Centralized Control System
For automated operations, real-time monitoring, and fault detection. Improves productivity and reduces manpower needs.
🚀 How PelletIndia Can Help You at Every Step
🔹 Consultation & Feasibility Analysis
- Evaluate biomass availability, land, and financial feasibility.
- Recommend the most suitable plant layout (stationary, mobile, tower-type, or containerized).
🔹 Customized Plant Design
- 3D process flow design tailored to your raw material and capacity (1–10 TPH or more).
- Full integration of dewatering, drying, grinding, and pelletizing.
🔹 In-House Manufacturing
- All critical equipment is designed and built by Servoday Plants & Equipments Limited, ensuring quality and compatibility.
🔹 Installation & Commissioning
- On-site supervision and complete installation support.
- Trial runs and operator training.
🔹 After-Sales Support
- Spare parts availability.
- Remote diagnostics and troubleshooting.
- Technical support for plant optimization.
🔹 Turnkey Project Delivery
- From concept to commissioning, we offer complete “Plug & Play” solutions.
📞 Contact Us
PelletIndia.com – A division of Servoday Plants & Equipments Limited
📍 Jamnagar, Gujarat, India
📞 +91 9427210483 | +91 9427210484
📧 sanjay@servoday.in
🌐 www.PelletIndia.com
👤 Contact Person: Sanjay Masuria
📲 WhatsApp: +91 9427210483
📞 Contact Us for Biomass Solutions
📍 Servoday Plants & Equipments Ltd
📞 +91 9427210483 | +91 9427210484
📧 sanjay@servoday.in
🌐 www.PelletIndia.com
👤 Contact Person: Sanjay Masuria
📲 WhatsApp: +91 9427210483
From Concept to Commissioning. We are with You.
Our policy is simple and transparent:
No undersized parts, no fraud, no fake components—genuinely serving since 1969. 🚀🔥